KA Stainless Steel / Aluminum Conductor Bar System 630A-2500A

Detailed Description

The single pole conductor bar system is a modern power supply system using single pole insulated conductor rails. It complies with the latest regulations and provides the electric energy for material handling equipments such as overhead cranes.

The aluminum conductor bar is provided with a proven and patented stainless steel contact surface. Any numbers of poles can be installed vertically or horizontally, on straight or curved systems.

The entire conductor rail system can be installed indoor or outdoor. It is insulated conforming to Current Safety Regulations. Ground insulation cover is marked yellow-green on one side over the entire length of the rail.

Approved and listed by: CCC, ISO9001, SGS and CE.

Application

1. Overhead and elongated tracks for cranes. 
2. Electric hoists, electric tools, stacking systems, monorail systems.
3. Monorail systems.
4. Other applications for supplying power to moving power load.

Features

1. Quick and easy assembly
2. Lower AC impedence and excellent electrial conductivity 
3. Expansion sections not required for runs less than 200m.
4. Permissible ambient temperature: -34°C ~ 85°C (standard cover), -80°C ~ 125°C (medium heat cover) 

Advantages (why chooose us)

• The conductor bar adopts internationally common aluminum alloy 6101A, high-quality PVC shell with protection class IP23, and 304 stainless steel belt as the contact surface, ensuring long service life. Two types for both ordinary temperature and high temperature environment avaiblable. 
• All the products passed cetification of CCC, which is a mandatory product certification system in China, and ISO9001 international quality system certification, making sure 100% qualified products provided to our customers.
• Sufficient inventory ensures that we can provide high-quality conductor bar and c track fesoon system to all project departments and distributers in the first time. Perfect after-sale tracking systems ensures we can provide great technique support and after-sale service to solve your worries.

Technical data

Product Type		Aluminum / stainless steel
Amp. (A)		630A	800A	1000A	1250A	1600A	2000A	2500A
Sectional area (mm2)		318	406	618	770	1124	1313	1570
Max. voltage	AC	550V	550V	550V	550V	550V	550V	550V
	DC	700V	700V	700V	700V	700V	700V	700V
Conductor material		Aluminum
Material class		6101A	6101A	6101A	6101A	6101A	6101A	6101A
DC (20℃μΩ/m)		104	77	51	40	28	24	20
AC (20℃μΩ/m)		137	117	102	96	78	76	73
Full load permissible temperature		25℃	25℃	25℃	25℃	25℃	25℃	25℃
Covers flame test		Self extinguish
Conductor bar length		6.0M	6.0M	6.0M	6.0M	6.0M	6.0M	6.0M
Standard distance between  hanger clamps		3.0M	3.0M	3.0M	3.0M	3.0M	3.0M	3.0M
Min. phase spacing		50mm	50mm	50mm	50mm	70mm	70mm	70mm
Max. system length for no expansion section		200M	200M	200M	200M	200M	200M	200M

 

Parts (630A-1250A)

Ø Conductor bar

The conductor① is in aluminum material, with vertical and horizontal direction stiffness, and large surface area, guaranteeing fully heat dissipation. It has stainless steel conductor③ as the durable surface.

The sheath② can meet safety standard in IP23, and it’s shape is waterproof and dust proof.

Conductor bar - length 6.0m	630A	800A	1000A	1250A
With standard phase sheath	1063001	1080001	1100001	1125001
With standard ground sheath	1063002	1080002	1100002	1125002
With medium heat sheath	1063003	1080003	1100003	1125003
Weight (kg)	10.38	12.66	17.28	20.58

Ø Expansion section

The expansion section is equipped with key sliding part①. The overlap of copper strips② can be used as sliding wire’s contact surface, so as to ensure the continuity of the conductive. Copper rod slides in the plastic conductive bearing, which plays a machinery guiding role. At both ends③ of the connector sheath, there are end cover④, and fixed plastic bolt⑤. The maximum Gap is 200mm. 

Expansion section - length 6.0m	630A	800A	1000A	1250A
With standard phase sheath	3063004	3080004	3100004	3125004
With standard ground sheath	3063005	3080005	3100005	3125005
With medium heat sheath	3063006	3080006	3100006	3125006
Weight (kg)	17.85	20.13	24.75	28.05

Ø Joint assembly

The joint plate① is in aluminum material, using 4 or 6 bolts according to the conductor bar’s specification, so it can ensure each conductor bar’s linearity and conductive continuity.

Each joints assembly include one connector cover②, two pieces of plastic holders③, two end caps④, and two plastic bolts⑤.

Joints assembly	630/800A	1000/1250A
With standard phase sheath	181201	181204
With standard ground sheath	181202	181205
With medium heat sheath	181203	181206
Weight (kg)	0.75	1.05

Ø Power feed assembly

The power input plate① is in aluminum material, and can connect two cables in 150mm2.

Each power feed assembly includes one connector cover②, two pieces of plastic holders③, two end caps④ with cable cover⑥, and two plastic bolts⑤.

Cable guard ring eyelet⑥ can be adjusted according to the cable's diameter.

Ø Hanger clamp (one pole)

The Max. distance between hanger clamps is 3m.

Hanger clamp (one pole)	Product No.	Weight (kg)
Standard	181001	0.11
With Insulator	181002	0.33
Stainless steel outdoor standard	181003	0.11
Stainless steel outdoor with insulator	181004	0.33

Ø Fixation clamp

The fixation clamps① are usually used in pairs, installed on both sides of the hanger clamp②, which is in the middle of the system or between the two expansion sections.

Fixation clamp accessories
Product No.	181011
Weight (kg)	0.45

Ø End accessories

End accessories are installed in the both ends of the system to protect the system’s ends.

End accessories
Product No.	181215
Weight (kg)	0.13

Ø Strengthened hanger clamp (one pole)

The Max. distance between hanger clamps is 3m.

Strengthen Hanger clamp(one pole)
Product No.	181105
Weight (kg)	0.897

Ø Strengthened hanger clamp (three poles)

The Max. distance between hanger clamps is 3m.

Strengthen hanger clamp (three poles)
Product No.	181106
Weight (kg)	2.691

Ø Strengthened hanger clamp (four poles)

The Max. distance between hanger clamps is 3m.

Strengthen hanger clamp (four poles)
Product No.	181107
Weight (kg)	3.588

 

Parts (1600A-2500A)

Ø Conductor bar

The conductor① is in aluminum material, with vertical and horizontal direction stiffness, and large surface area, guaranteeing fully heat dissipation. It has stainless steel conductor③ as the durable surface. The sheath② can meet safety standard in IP23, and it’s shape is waterproof and dust proof.

Conductor bar - length 6.0m	1600A	2000A	2500A
With standard phase sheath	1165001	1200001	1250001
With standard ground sheath	1165002	1200002	1250002
With medium heat sheath	1165003	1200003	1250003
Weight (kg)	22.31	25.37	29.57

Ø Expansion section

The expansion section is equipped with key sliding part. The overlap of copper strips can be used as sliding wire’s contact surface, so as to ensure the continuity of the conductive. Copper rod slides in the plastic conductive bearing, which plays a machinery guiding role. At both ends of the connector sheath, there are end cover and fixed plastic bolt. The maximum Gap is 200mm. 

Expansion section - length 6.0m	1600A	2000A	2500A
With standard phase sheath	3160004	3200004	3250004
With standard ground sheath	3160005	3200005	3250005
With medium heat sheath	3160006	3200006	3250006
Weight (kg)	31.27	35.08	40.78

Ø Joint assembly

The joint plate is in aluminum material, using 8 or 10 bolts according to the conductor bar’s specification, so it can ensure each conductor bar’s linearity and conductive continuity.

Each joints assembly include one connector cover, two pieces of plastic holders, two end caps, and two plastic bolts.

Joint accessories	1600A	2000/2500A
With standard phase sheath	3160104	3200204
With standard ground sheath	3160105	3200205
With medium heat sheath	3160106	3200206
Weight (kg)	2.722	3.889

Ø Power feed assembly

The power input plate is in aluminum material, and can connect two cables in 150mm2.

Each power feed assembly includes one connector cover, two pieces of plastic holders, two end caps with cable cover, and two plastic bolts.

Cable guard ring eyelet can be adjusted according to the cable’s diameter.

Power feed assembly	1600A	2000A
With standard phase sheath	3160201	3160202
With standard ground sheath	3160203	3160204
With medium heat sheath	3160205	3160206
Weight (kg)	2.722	3.889

Current collector (630A-2500A)

Ø Current collector 250A

Current collector 250A (Phase line)	Product No.	1802501	Weight (kg) : 3.50
Current collector 250A (Ground line)	Product No.	1825002	Weight (kg) : 3.50

Ø Current collector 250Ax2

Current collector 2×250A (Phase line)	Product No.	1850001	Weight (kg) : 7.00
Current collector 2×250A (Ground line)	Product No.	1805002	Weight (kg) : 7.00

Ø Carbon brush with box 250A

Carbon brush with box 250A (Phase line)	Product No.	1801003	Weight (kg) : 0.362
Carbon brush with box 250A (Ground line)	Product No.	1801004	Weight (kg) : 0.362

Ø Collector support

Collector Support

Product No.

181501

Weight (kg) : 2.55

 

Packing - MDF wooden box

About us 

Shandong Kaiqiang Electric Technology Co.,Ltd. located in No. 6000 north ring road (Our previous registered address is No.10 Taiping industry park, Linqu) of Linqu county over 40000 square meters, is a professional manufacturer specializing in research and development, producing and sales. Our main fields are accessories for lifting equipment. Our main in conductor bar system, festoon system, electrical chain hoist, and other lifting accessories. All our products are well suit especially for all kinds of cranes.

Conductor bar system is our leading products with the characteristics of safety, energy-saving, high efficiency and environment-friendliness. Our company has passed the certification of ISO9001:2000, CCC,SGS,CE, reached the international standards of DIN534438,NFEN60529-92, NFC32-070-91 and VDE0470, and met the certification of JB6391.1-92 and JB6391.2-92.

"Quality is our life, integrity is our impetus", the most precious treasure of the Kaiqiang company, is the ultimate driving force that keeps us moving on.

A, If you have agent in China arrange the delivery shipping for you, there will be no MOQ limited.