KA Stainless Steel / Aluminum (6101A) Conductor Bar System (Heavy II)
KA Stainless Steel / Aluminum Conductor Bar System 630A-2500A

Detailed Description
The single pole conductor bar system is a modern power supply system using single pole insulated conductor rails. It complies with the latest regulations and provides the electric energy for material handling equipments such as overhead cranes.
The aluminum conductor bar is provided with a proven and patented stainless steel contact surface. Any numbers of poles can be installed vertically or horizontally, on straight or curved systems.
The entire conductor rail system can be installed indoor or outdoor. It is insulated conforming to Current Safety Regulations. Ground insulation cover is marked yellow-green on one side over the entire length of the rail.
Approved and listed by: CCC, ISO9001, SGS and CE.
Application
1. Overhead and elongated tracks for cranes.
2. Electric hoists, electric tools, stacking systems, monorail systems.
3. Monorail systems.
4. Other applications for supplying power to moving power load.
Features
1. Quick and easy assembly
2. Lower AC impedence and excellent electrial conductivity
3. Expansion sections not required for runs less than 200m.
4. Permissible ambient temperature: -34°C ~ 85°C (standard cover), -80°C ~ 125°C (medium heat cover)
Advantages (why chooose us)
- The conductor bar adopts internationally common aluminum alloy 6101A, high-quality PVC shell with protection class IP23, and 304 stainless steel belt as the contact surface, ensuring long service life. Two types for both ordinary temperature and high temperature environment avaiblable.
- All the products passed cetification of CCC, which is a mandatory product certification system in China, and ISO9001 international quality system certification, making sure 100% qualified products provided to our customers.
- Sufficient inventory ensures that we can provide high-quality conductor bar and c track fesoon system to all project departments and distributers in the first time. Perfect after-sale tracking systems ensures we can provide great technique support and after-sale service to solve your worries.
Technical data
Product Type |
Aluminum / stainless steel |
|||||||
Amp. (A) |
630A |
800A |
1000A |
1250A |
1600A |
2000A |
2500A |
|
Sectional area (mm2) |
318 |
406 |
618 |
770 |
1124 |
1313 |
1570 |
|
Max. voltage |
AC |
550V |
550V |
550V |
550V |
550V |
550V |
550V |
DC |
700V |
700V |
700V |
700V |
700V |
700V |
700V |
|
Conductor material |
Aluminum |
|||||||
Material class |
6101A |
6101A |
6101A |
6101A |
6101A |
6101A |
6101A |
|
DC (20℃μΩ/m) |
104 |
77 |
51 |
40 |
28 |
24 |
20 |
|
AC (20℃μΩ/m) |
137 |
117 |
102 |
96 |
78 |
76 |
73 |
|
Full load permissible temperature |
25℃ |
25℃ |
25℃ |
25℃ |
25℃ |
25℃ |
25℃ |
|
Covers flame test |
Self extinguish |
|||||||
Conductor bar length |
6.0M |
6.0M |
6.0M |
6.0M |
6.0M |
6.0M |
6.0M |
|
Standard distance between |
3.0M |
3.0M |
3.0M |
3.0M |
3.0M |
3.0M |
3.0M |
|
Min. phase spacing |
50mm |
50mm |
50mm |
50mm |
70mm |
70mm |
70mm |
|
Max. system length for no expansion section |
200M |
200M |
200M |
200M |
200M |
200M |
200M |
Parts (630A-1250A)
Ø Conductor bar
The conductor① is in aluminum material, with vertical and horizontal direction stiffness, and large surface area, guaranteeing fully heat dissipation. It has stainless steel conductor③ as the durable surface.
The sheath② can meet safety standard in IP23, and it’s shape is waterproof and dust proof.
Conductor bar - length 6.0m |
630A |
800A |
1000A |
1250A |
With standard phase sheath |
1063001 |
1080001 |
1100001 |
1125001 |
With standard ground sheath |
1063002 |
1080002 |
1100002 |
1125002 |
With medium heat sheath |
1063003 |
1080003 |
1100003 |
1125003 |
Weight (kg) |
10.38 |
12.66 |
17.28 |
20.58 |
Ø Expansion section
The expansion section is equipped with key sliding part①. The overlap of copper strips② can be used as sliding wire’s contact surface, so as to ensure the continuity of the conductive. Copper rod slides in the plastic conductive bearing, which plays a machinery guiding role. At both ends③ of the connector sheath, there are end cover④, and fixed plastic bolt⑤. The maximum Gap is 200mm.
Expansion section - length 6.0m |
630A |
800A |
1000A |
1250A |
With standard phase sheath |
3063004 |
3080004 |
3100004 |
3125004 |
With standard ground sheath |
3063005 |
3080005 |
3100005 |
3125005 |
With medium heat sheath |
3063006 |
3080006 |
3100006 |
3125006 |
Weight (kg) |
17.85 |
20.13 |
24.75 |
28.05 |
Ø Joint assembly
The joint plate① is in aluminum material, using 4 or 6 bolts according to the conductor bar’s specification, so it can ensure each conductor bar’s linearity and conductive continuity.
Each joints assembly include one connector cover②, two pieces of plastic holders③, two end caps④, and two plastic bolts⑤.
Joints assembly |
630/800A |
1000/1250A |
With standard phase sheath |
181201 |
181204 |
With standard ground sheath |
181202 |
181205 |
With medium heat sheath |
181203 |
181206 |
Weight (kg) |
0.75 |
1.05 |
Ø Power feed assembly
The power input plate① is in aluminum material, and can connect two cables in 150mm2.
Each power feed assembly includes one connector cover②, two pieces of plastic holders③, two end caps④ with cable cover⑥, and two plastic bolts⑤.
Cable guard ring eyelet⑥ can be adjusted according to the cable's diameter.
Ø Hanger clamp (one pole)
The Max. distance between hanger clamps is 3m.
Hanger clamp (one pole) |
Product No. |
Weight (kg) |
Standard |
181001 |
0.11 |
With Insulator |
181002 |
0.33 |
Stainless steel outdoor standard |
181003 |
0.11 |
Stainless steel outdoor with insulator |
181004 |
0.33 |
Ø Fixation clamp
The fixation clamps① are usually used in pairs, installed on both sides of the hanger clamp②, which is in the middle of the system or between the two expansion sections.
Fixation clamp accessories |
|
Product No. |
181011 |
Weight (kg) |
0.45 |
Ø End accessories
End accessories are installed in the both ends of the system to protect the system’s ends.
End accessories |
|
Product No. |
181215 |
Weight (kg) |
0.13 |
Ø Strengthened hanger clamp (one pole)
The Max. distance between hanger clamps is 3m.
Strengthen Hanger clamp(one pole) |
|
Product No. |
181105 |
Weight (kg) |
0.897 |
Ø Strengthened hanger clamp (three poles)
The Max. distance between hanger clamps is 3m.
Strengthen hanger clamp (three poles) |
|
Product No. |
181106 |
Weight (kg) |
2.691 |
Ø Strengthened hanger clamp (four poles)
The Max. distance between hanger clamps is 3m.
Strengthen hanger clamp (four poles) |
|
Product No. |
181107 |
Weight (kg) |
3.588 |
Parts (1600A-2500A)
Ø Conductor bar
The conductor① is in aluminum material, with vertical and horizontal direction stiffness, and large surface area, guaranteeing fully heat dissipation. It has stainless steel conductor③ as the durable surface. The sheath② can meet safety standard in IP23, and it’s shape is waterproof and dust proof.
Conductor bar - length 6.0m |
1600A |
2000A |
2500A |
With standard phase sheath |
1165001 |
1200001 |
1250001 |
With standard ground sheath |
1165002 |
1200002 |
1250002 |
With medium heat sheath |
1165003 |
1200003 |
1250003 |
Weight (kg) |
22.31 |
25.37 |
29.57 |
Ø Expansion section
The expansion section is equipped with key sliding part. The overlap of copper strips can be used as sliding wire’s contact surface, so as to ensure the continuity of the conductive. Copper rod slides in the plastic conductive bearing, which plays a machinery guiding role. At both ends of the connector sheath, there are end cover and fixed plastic bolt. The maximum Gap is 200mm.
Expansion section - length 6.0m |
1600A |
2000A |
2500A |
With standard phase sheath |
3160004 |
3200004 |
3250004 |
With standard ground sheath |
3160005 |
3200005 |
3250005 |
With medium heat sheath |
3160006 |
3200006 |
3250006 |
Weight (kg) |
31.27 |
35.08 |
40.78 |
Ø Joint assembly
The joint plate is in aluminum material, using 8 or 10 bolts according to the conductor bar’s specification, so it can ensure each conductor bar’s linearity and conductive continuity.
Each joints assembly include one connector cover, two pieces of plastic holders, two end caps, and two plastic bolts.
Joint accessories |
1600A |
2000/2500A |
With standard phase sheath |
3160104 |
3200204 |
With standard ground sheath |
3160105 |
3200205 |
With medium heat sheath |
3160106 |
3200206 |
Weight (kg) |
2.722 |
3.889 |
Ø Power feed assembly
The power input plate is in aluminum material, and can connect two cables in 150mm2.
Each power feed assembly includes one connector cover, two pieces of plastic holders, two end caps with cable cover, and two plastic bolts.
Cable guard ring eyelet can be adjusted according to the cable’s diameter.
Power feed assembly |
1600A |
2000A |
With standard phase sheath |
3160201 |
3160202 |
With standard ground sheath |
3160203 |
3160204 |
With medium heat sheath |
3160205 |
3160206 |
Weight (kg) |
2.722 |
3.889 |
Current collector (630A-2500A)
Ø Current collector 250A
Current collector 250A (Phase line) |
Product No. |
1802501 |
Weight (kg) : 3.50 |
Current collector 250A (Ground line) |
Product No. |
1825002 |
Weight (kg) : 3.50 |
Ø Current collector 250Ax2
Current collector 2×250A (Phase line) |
Product No. |
1850001 |
Weight (kg) : 7.00 |
Current collector 2×250A (Ground line) |
Product No. |
1805002 |
Weight (kg) : 7.00 |
Ø Carbon brush with box 250A
Carbon brush with box 250A (Phase line) |
Product No. |
1801003 |
Weight (kg) : 0.362 |
Carbon brush with box 250A (Ground line) |
Product No. |
1801004 |
Weight (kg) : 0.362 |
Ø Collector support
Collector Support |
Product No. |
181501 |
Weight (kg) : 2.55 |
Packing - MDF wooden box
About us
Shandong Kaiqiang Electric Technology Co.,Ltd. located in No. 6000 north ring road (Our previous registered address is No.10 Taiping industry park, Linqu) of Linqu county over 40000 square meters, is a professional manufacturer specializing in research and development, producing and sales. Our main fields are accessories for lifting equipment. Our main in conductor bar system, festoon system, electrical chain hoist, and other lifting accessories. All our products are well suit especially for all kinds of cranes.
Conductor bar system is our leading products with the characteristics of safety, energy-saving, high efficiency and environment-friendliness. Our company has passed the certification of ISO9001:2000, CCC,SGS,CE, reached the international standards of DIN534438,NFEN60529-92, NFC32-070-91 and VDE0470, and met the certification of JB6391.1-92 and JB6391.2-92.
"Quality is our life, integrity is our impetus", the most precious treasure of the Kaiqiang company, is the ultimate driving force that keeps us moving on.
1. Q: What is your conductor bar MOQ?
A, If you have agent in China arrange the delivery shipping for you, there will be no MOQ limited.